KZ-1 Project Bike

Part Four : Cranks, pedals, sprockets, chain, pads, grips
Click below for past chapters of this project
Part one: Introduction
Part two: Wheels and Headset
Part three: Seat, Post, Clamp, Bars, Stem and Brakes

Project KZ-1 is now finally complete. Have a look at part four below for the final chapter. Many more pictures of the completed bike can be found below at the bottom of this page. Thank you

Not big enough?
Click here for a super sized picture 265K

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73K - Click for full size image Welcome to Part Four of my latest KZ-1 project bike. As you can tell it is really coming along and this will be the final chapter of this project bike. On the left hand side we have the NOS (New Old Stock) Blue Izumi chain, 16T Suntour Freewheel and a 44T Suntour chain ring.
One of my good friends supplied me with a used set of Suntour VX cranks and right after receiving them I found this brand new NOS set here in Japan along with the Suntour dust caps and the price was just too cheap to believe. (I'll be using my friends other VX cranks for my other project) 95K - Click for full size image
36K - Click for full size image Since I had a brand new set of cranks and the bike was coming along so well I thought it would be a nice idea to go with a brand new Tioga Sealed bearing kit to replace the old and worn loose ball bearings and to help improve performance as well. Tioga is still making these kits after all the years and the price is not too high.
Need pedals to attach to the VX cranks and I always liked the original Suntour BMX pedals from back in those days. KZ-1 bikes originally came with KKT pedals, but they were kind of cheap and didn't work and look as well as the Suntour pedals which cost a bit more than the KKT pedals. The Suntour pedals spin so smoothly and forever compared to my KKT pedals. I found a nice used set locally and replaced the cages with brand new NOS ones in blue. 119K - Click for full size image
148K - Click for full size image Here are the cranks all assembled with the Suntour chain ring (44T), Sugino chain bolts, Izumi chain, Tioga sealed BB kit and Suntour pedals. The cranks really look beautiful and bring back some old memories for sure.
No old school BMX bike is complete without a set of pads for the finishing touch. Another friend (Yasser) in Singapore helped me out with a deal on these pads. 79K - Click for full size image
80K - Click for full size image Grips are also an important part too. I was hoping to get some Blue and White Oakley B-1B grips but I was out of luck. However, I was lucky enough to find these brand new NOS Oakley B-2 grips in blue which work well and give the bike a nice classic look.
Finally here are some pictures of the completed KZ-1 project bike for you. Hope you like it.... 179K - Click for full size image
191K - Click for full size image Now with the cranks on and the bike ready to ride, I needed to add those brake cables so I could stop this bike. Brand new Dia-Compe cables in blue were added all around. The stock Dia-Compe brake pads were retained.
The Tech 2 levers from Dia-Compe work nicely with the narrower Redline V-bars. I am still able to use both the brakes with ease and quickness. Tech 3 levers would probably be more comfortable than the Tech 2 levers for an everyday rider, but I just love the look of those two fingered Tech 2 levers. 147K - Click for full size image
142K - Click for full size image Some people use a lot of money to restore their old rides as kids going well into the 1,500 dollar or over range. I tried to keep this project within a decent budget and not to spend too much money, But.......
Everything turned out very nice with the bike. It is hard to believe this bike is over 25 years old. A few of my friends thought it was brand new and had no idea it was a vintage BMX. That put a big smile on my face. 167K - Click for full size image
83K - Click for full size image This bike is going to be ridden. I will try to keep it in good condition and it will be maintained well as stored indoors. In fact I already test rode the bike on the weekend and had a great time. What a blast and the KZ-1 felt really nice. I am running a used "Beater" Elina seat and some used KKT pedals cause I would like to keep my NOS ones in NOS condition to save for the future if I plan to display or show the bike in some local bike shows here in Japan.

Future plans for this bike other than enjoying it and riding might see a laid back seat post (Blue Renthall or LaserPost) and new stickers as the previous owner who applied them after the fresh powdercoating applied them a little off and I would like to have the bike perfect.

Not big enough?
Click here for a super sized picture 207K

117K - Click for full size image
177K - Click for full size image

Special thanks to Chris B., Yasser, Showtalow and most Importantly Jim O' who was a major part of this bike getting done on time and built correctly. Without his help this bike would not have been possible. Thank you !!

More Images
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147K - Click for full size image 289K - Click for full size image 320K - Click for full size image
So that completes Part Four and the final chapter of Project KZ-1. Thanks for staying tuned in on this project that pretty much took up the entire year of 2005. I hope you all enjoyed this project as much as I did. Thank you to everybody for their help and support (You know who you are) Thank you and Cheers !!
Specifications
OWNER :
Jamie, Japan
YEAR/MODEL :
1980 Kuwahara KZ-1
FORKS/HEADSET :
Kuwahara KZ forks/ Hatta MX100 alloy headset
CRANKS/PEDALS/SPROCKET :
Suntour VX Cranks 170mm/ Suntour BMX pedals/ Suntour 44T Chainring/ Suntour 16T freewheel
WHEELS/HUBS/TIRES :
Ukai shineside rims /Suntour "Kuwahara Edition Lathed" hubs/ Asahi spokes/ Alloy nipples/ Comp III type tires (Cheng Shin)
BARS/STEM/GRIPS :
Redline V-Bars/ Suntour stem/ Oakley B-2 grips
SEAT/POST/CLAMP
Elina Lightning Bolt Seat/ Nagaoka fluted post/ Suntour seat post clamp
BRAKES :
Dia Compe MX1000 front and rear brakes with Tech 2 levers
OTHER :
Izumi Chain / Kuwahara Osaka Padset / Blue dice valve caps/ Tioga Sealed BB kit

Click below for past chapters of this project
Part one: Introduction
Part two: Wheels and Headset
Part three: Seat, Post, Clamp, Bars, Stem and Brakes