Remove the seat, fuel tank, and right side access panel. Both lowers may now be removed as a unit and set aside. With the lower bodywork off, the pipes may now be removed and internal motor damage may be visually inspected through the exhaust port. ( Although it can't always be seen through the exhaust port, there is a good chance that you'll be able to see score marks on the piston's exhaust side. ) |
The black water pump splitter/cover will need to be removed as well. |
Front Head and Cylinder Removal
Checking the crank
Note orientation of head gasket and piston. The gasket's "EXUP" facing forward, tab aligned over rear of cylinder, and the piston's "IN" towards the rear of the cylinder. |
The moment of
truth is at hand and it's time to start the motor for the first
time. The compression should be significantly improved and the engine will require more effort to start. The oil used during assembly to protect and pre-oil the new surfaces will now work against the engine running and may foul the spark plugs. It will be necessary to run the engine until this excess has worked it's way through the system, replacing/cleaning the plugs as necessary. Great debate has risen regarding the best method for running an engine in. Some important things to bear in mind are:
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tools
required:
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parts
required:
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Disclaimer
: I am not reasonable for any troubles that may happen as a result of this.
It is always
best to have a professional mechanic do the work. I accept no responsibility
what so ever.